Does the Ford Fusion fail the MOT on body, chassis and structure more than it should?
The Ford Fusion records 7.27 body, chassis and structure failure items per 100 initial MOT tests (2019–2024), against 11.17 expected for a car of the same age mix: less than expected for its class and age (−3.90, 95% interval −4.00 to −3.79). It ranks 511 of 663 models on body, chassis and structure (1 = most failures above expected).
Data release dvsa-2024-v2 (24 Sep 2026) · page updated 30 Sep 2026 · all models on body, chassis and structure · check a Ford Fusion by registration
What exactly fails on body, chassis and structure?
The most frequent DVSA defect wording in this group on the Ford Fusion is “Exhaust system leaking or insecure”, recorded 9,056 times in 2019–2024.
| DVSA defect wording | Items | Per 100 tests |
|---|---|---|
| Exhaust system leaking or insecure | 9,056 | 2.27 |
| A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc | 7,117 | 1.78 |
| A transmission shaft constant velocity joint boot severely deteriorated | 5,112 | 1.28 |
| Fuel system leaking, or missing or ineffective filler cap | 1,548 | 0.39 |
| Bumper insecure or with damage likely to cause injury when grazed or contacted | 844 | 0.21 |
Source: DVSA MOT bulk data (OGL v3.0) · Window: 2019–2024 · n = 399,710 (initial tests) · Method: failure items (major and minor) grouped by DVSA's defect tree; wordings with 30+ items · Updated: 30 Sep 2026 · Release: dvsa-2024-v2 · CSV
If a Ford Fusion gets a body, chassis and structure advisory, how often does it fail next time?
15.1% of Ford Fusion MOTs with a body, chassis and structure advisory were followed by a fail in the same group at the next MOT, typically 12 months and 4,792 miles later (17,102 advisories followed).
Source: DVSA MOT bulk data (OGL v3.0) · Window: 2019–2024 · n = 17,102 (advisories followed) · Method: the same vehicles followed to their next ordinary MOT · Updated: 30 Sep 2026 · Release: dvsa-2024-v2 · CSV
Other pages for this model
Ford Fusion 2002 · Ford Fusion 2003 · Ford Fusion 2004 · Ford Fusion 2005 · Ford Fusion 2006 · Ford Fusion 2007 · Ford Fusion 2008 · Ford Fusion 2009 · Ford Fusion 2010 · Ford Fusion 2011 · Ford Fusion 2012 · Ford Fusion in Finland · Ford Fusion in the Netherlands · Ford Fusion by postcode area · Ford Fusion brakes failures · Ford Fusion vehicle identification failures · Ford Fusion lamps, reflectors and electrics failures · Ford Fusion noise, emissions and leaks failures · Ford Fusion road wheels failures · Ford Fusion seat belts and airbags failures · Ford Fusion steering failures · Ford Fusion suspension failures · Ford Fusion tyres failures · Ford Fusion visibility failures